Project Kon Box

Discussion in 'Science, Technology & Car Chat' started by kontradictions, Sep 7, 2009.

  1. kontradictions

    kontradictions Well-Known Member

    Day 6: Cutting Acrylic

    I'm using the term "cutting" a bit loosely here. The technique I'm using to cut these panel to size is a score and snap method. I score the panel with a blade then give the panel a whack and it should snap along the score line.

    Clamping down the panel and guide:
    [​IMG]


    "Cut" panels:
    [​IMG]

    I decided to tackle the hardest cut today. Knowing that I don't have the skill to make such cuts free hand, I used the motherboard tray as a template.

    Drilling the holes:
    [​IMG]

    Aligning the template using the holes and securing it to the panel:
    [​IMG]

    Rough cut made:
    [​IMG]

    Mock up of how the rear IO panel attached to the rear panel:
    [​IMG]

    Still need to clean up the edges on the cuts and polish.

    Here's what the panel looks like without the protective covering.
    [​IMG]
     
  2. cutecloud

    cutecloud Well-Known Member

    62
    31
    0
    nice...bump.XD [​IMG]shinning~~i love it!!
     
  3. kontradictions

    kontradictions Well-Known Member

    Day 7: Getting Back to Work
    Time for this sucker to come out of hibernation.

    While this thread was sleeping, I installed a bar across the top and bottom of the case. This was to strengthen the frame as well as provide a mounting point for the partition piece.


    [​IMG]

    [​IMG]


    Apparently, I modified the motherboard tray as well and forgot to write about it. What I did was shortened it and painted it black.

    Primer dried and sanded:
    [​IMG]

    Ghetto fabulous paint booth
    [​IMG]

    Here's a mock up what the case looks like this morning. The only panel that's actually attached is the rear panel with the motherboard tray.

    [​IMG]

    Aside from drilling holes for the base panel, I spent the day making the partition piece that sits behind the motherboard tray.

    Fail. At least I didn't cut it too small. Acrylic is pretty strong stuff. :eek:

    [​IMG]

    Gettin there:

    [​IMG]

    There we go:

    [​IMG]

    Quick mock up of the case with the rear panel. The panel and base isn't bolted down yet so fitment looks a bit off.

    [​IMG]

    [​IMG]

    To do list:
    - Buy new radiator
    - Cut openings for power supply, radiator, optical drives
    - Cut and install false floor.
    - Think of something to house the hard drives
    - Finish cutting panels for sides and top
    - Buy more screws
    - Plan tube routing.
     
    #23 kontradictions, Mar 22, 2010
    Last edited: Mar 22, 2010
  4. nice nice well done.

    that's a huge ass case though lol